Five provincial industrial products and other textile machinery exhibitions such as the winder intelligent yarn feeding system exhibited by Kaiye shine
At this exhibition, Jiangyin Kaiye Textile Machinery Co., Ltd. showed a full range of products, such as a winding intelligent yarn feeding system, a thin-line intelligent logistics management system, an intelligent centralized management system, a tail yarn tube removal machine, and an anti-counterfeit device. Because the company's products have played a significant role in reducing the staffing and increasing efficiency of spinning mills, it has stirred everyone's enthusiasm for visits, and the people in the booth are constantly flowing. Yao Yechong, general manager of the company, said that no matter how the general environment of the textile industry changes, the company always insists that the customer's needs are the research and development direction of the company, to achieve transformation and upgrading for customers, to maximize production efficiency and provide the most effective help. The following is a brief introduction to the company's new products.
1. Winding intelligent yarn feeding system
The manual winding of the yarn bank type winder is changed to automatic winding, which reduces labor and improves efficiency.
1. It is suitable for the transformation of various types of yarn bank winders, and guarantees that the original machine production efficiency is unchanged and improved.
2. It is applicable to yarn unwinding of more than 60 seconds for a single spindle, which can realize the simultaneous production of 2 varieties of yarn ears.
3. The central processor finds the comprehensive efficiency of more than 90% (manual doffing), and the rewinding position of the winding spindle is 99%.
4. With single spindle control, system fault display and other functions for easy operation and maintenance.
5. Compact structure, small footprint, strong adaptability, convenient and fast transformation. It can effectively handle the big yarn coming out of the winder, the separation of the tail yarn, the automatic separation of the color separation of the bobbin and the big and small heads, and a centralized collection system of the bobbin can be adopted.
6. Matching with the tube management machine, it can separate and sort the large yarn, tail yarn and bobbin.
7. It is easy to transform, just remove the yarn bank on the original winder, and it only takes about 1.5 days to install and debug.
8. There is an automatic collection and self-cleaning device for the tail yarn to reduce manual cleaning and entanglement.
Intelligent centralized management system
The tail yarn bobbin and bobbin from the winder are collectively transported to a centralized management center. The centralized management machine automatically separates various types of bobbins, automatically sorts the heads, and sorts the tail bobbins automatically. Reduce operational patrols and labor.
It is suitable for occasions with many types of bobbins, frequent replacement of production batches, high output, small user sites and unable to install a single tube management machine. With a bobbin transport system that prevents yarn entanglement. High management efficiency, the actual efficiency of a single set is more than 140 pieces / minute. The concentration area has functions such as automatic separation of multi-color bobbins, automatic tube management, automatic frame changing, and automatic insert changing. The modular combination of the system meets the different needs of customers without the need for a special yarn frame.
Third, the fine-line logistics management system
The system is used for the automatic grabbing, automatic handling, and automatic identification of yarn ears and bobbins between the spinning and winding processes, reducing wrong counts, labor, and labor intensity.
The outer frame can be customized according to the customer's original material frame to adapt to the convenient and fast loading and unloading of materials by the rail transportation system, and it can be configured flexibly according to the working conditions of the spinning frame and the winder. Take full advantage of the overhead operation of the track, small footprint, easy installation. The intelligent management system can set the relationship between the spun yarn and the winder according to the requirements of the production process. After the system reaches the doffing quantity of the work order, the system will automatically call the manual inspection and liquidation to adapt to the rapid switching of production varieties. The rail transportation system has the function of material box storage.
Fourth, bobbin tail yarn removal machine
The tail yarn on the tail yarn tube from the winder is automatically removed without manual intervention, reducing labor and ensuring employee safety.
The tail yarn removal efficiency is about 20 pieces / minute. Precisely control the cutting position without hurting the bobbin. Automatically sort large bobbins. Automatically collect the residual yarn and automatically clean the bobbin.
Five, tray-type self-winding anti-mismatch device
Real-time monitoring of yarn counts at the entrance of the self-winding tray; monitoring of mis-entered yarn counts, timely audible and visual alarms and automatic rejection or even suspension of the tray feeding mechanism.
The mature embedded integrated intelligent camera recognition system can recognize both monochrome tubes, color head tubes and color ring tubes. Real-time contrast detection of sample tubes, easy replacement of sample tubes. Visual touch screen, real-time observation inspection picture. The overall device can be easily moved to facilitate routine maintenance of the tray.